Carbon Capture and Storage

Holcim is committed to decarbonising building for a net-zero future

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This starts with our operations and we focus on two main approaches:

  • Reducing CO2 emissions by decarbonising our energy sources and lower carbon alternative raw materials
  • Deploying advanced technologies such as carbon capture, utilisation and storage (CCUS) technology and other breakthrough process innovations.

CCUS is one key lever to accelerate our decarbonisation journey and will enable us to produce near-zero cement and concrete.

How we’re planning to decarbonise our Cauldon cement operations

Cement is an essential material to help us build the schools, homes, offices and infrastructure the UK needs, as well as being critical to the country’s economy.

We’ve been producing cement from our Cauldon plant in Staffordshire since 1957, today employing more than 140 people directly, as well as providing ongoing work for hundreds of specialist contractors.

Within our cement business, we’ve already made great strides in lowering the carbon content of a number of products - our ECOplanet range for example has up to 30 per cent less embodied carbon, made possible by using an alternative material GGBS.

But to truly decarbonise and to help produce as near to net zero cement as possible the only viable option is to implement carbon, capture and storage technology. This has been tried and tested in the oil and gas industry for many years.

It will require building a capture plant that sits at the heart of our wider Cauldon masterplan. We’ll continue to reduce carbon through the use of alternative fuels, alternative raw materials, greener logistics solutions plus the renewable energy options being explored on site. Any remaining carbon will be captured by our new facility at source, before being safely transported and stored.

Why Carbon Capture and Storage?

We have committed to achieving net zero across our operations by 2050. Decarbonising our cement manufacturing process is key to that.

The way cement is manufactured - by heating limestone to extremely high temperatures - triggers a chemical reaction which includes the emissions of carbon dioxide. This process results in 70 per cent of our overall CO2 emissions as a company.

Cement remains a hugely essential material to the way we build and construct so we must aim to decarbonise not deindustrialise.

We have made great strides in lowering our carbon emissions through the use of alternative fuels, energy efficiency and the use of alternative materials but ultimately these measures will only take us so far on our net zero journey.

Carbon capture allows us to capture the CO2 at source and transport it safely via an established pipeline to be securely stored.

Introducing Peak Cluster

Peak Cluster is headed by Progressive Energy alongside industrial partners from the cement and lime industry in Derbyshire and Staffordshire - Holcim UK, Tarmac, Breedon and Sigma Roc.

The manufacturing of cement is highly carbon intensive with the process of heating the raw materials involved triggering a required chemical reaction which emits CO2 - this process makes up two thirds of all the CO2 generated.

In order for the cement industry to reach net zero and decarbonise, the only option is to capture and store the CO2 emissions at source.

The Peak Cluster project aims to cut annual carbon emissions from the involved partners by three million tonnes a year from 2032 - a quarter of annual CO2 output for the area - by capturing carbon dioxide from the plants and transporting it via pipeline to be permanently locked away under the East Irish Sea in disused gas fields run by Morecambe Net Zero.

At the moment we're at a pre-feed stage, this means we're in the process of choosing between two technologies looking at which best suits our needs. During 2026, we'll move to FEED stage, and start to gear up towards implementing the new technology on site by 2032.

Cauldon cement plant is located between the villages of Cauldon and Waterhouses in Staffordshire and was the UK’s first dry process cement manufacturing plant. The plant has been in operation since 1957 and facilitates the following:

  • Capacity to produce up to 1 million tonnes of cement per annum
  • The annual extraction of over 1 million tonnes of carboniferous limestone and 220,000 tonnes of shale from neighbouring quarries for use in the cement making process
  • 125 directly employed staff and 30 indirectly employed
  • In 2021/22 £13m was invested in the alternative fuels facility. This facility will reduce annual CO2 emissions by up to 30,000 tonnes.

As a leading UK cement supplier, we manufacture and distribute a portfolio of specialist building materials for the construction industry.

We’ve been making cement since 1957, but that hasn’t stopped us constantly innovating. Today, we offer a wide range of cement solutions ideal for both specialist manufacturing use as well as for general building projects.

  • Bulk Cement - We offer readily available bulk cement products for all construction and manufacturing needs.
  • Bagged Cement - We offer an extensive range of easy-to-use bagged cement and bagged pre-mix products.
  • GGBS - We supply quality Ground Granulated Blast Furnace Slag (GGBS) for blending with other materials.

Our mission is to become the UK leader of innovative and sustainable building solutions.

Building progress is as much about today as it is about the future.

At Holcim, we are a progressive, future-facing business. A company that is intrinsically sustainable - trusted and respected by stakeholders and the communities in which we operate. Our Sustainability Strategy is central to driving our business. It will accelerate our transition to Net Zero and to becoming Nature Positive, and provide clear milestones and measurable results along the way.

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